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Pareto Chart Template

The Pareto Principle states that 80% of defects come from 20% of root causes. The Pareto Chart helps to identify those causes that contribute the most defects to a product or process. This template provides a structure for creating a Pareto Chart in Excel 97-2003.

  • Define
  • Lean
  • Lean Six Sigma
  • Performance Excellence
Pilot Charter

A pilot program tests the final design under limited real world conditions to verify original design assumptions versus actual performance. The Pilot Charter is a document that students can use to plan the pilot to make sure all the elements are considered for a successful pilot.

  • Control
  • Lean Six Sigma
  • Performance Excellence
Potential Solution Analysis Matrix

The Potential Solution Analysis matrix summarizes potential solutions and prioritizes them based on their Solution Priority Number (SPN). The SPN rates a solution on its Ease, Permanence, Impact and Cost.

  • Improve
  • Lean Six Sigma
  • Performance Excellence
Prioritization Matrix

Prioritizing and selecting projects is an essential part of the Lean Six Sigma process. This template provides a format for quantitatively evaluating projects in order to select them. Company leaders and managers can use this to determine how their resources can be used most effectively.

  • Recognize
  • Lean Six Sigma
  • Performance Excellence
Process Capacity Table

The Process Capacity Table defines how much equipment is needed within a process. This template outlines a structure to capture this data. It provides a computational chart to calaculate process capability via machine cycle time, idle time and the number of pieces produced.

  • Measure
  • Lean Six Sigma
  • Performance Excellence
Process Design Analysis Template

The process design analysis template compares Current State versus Proposed Changes. This spreadsheet compares the number of operators, WIP, Lead Time, 5S Rating, Value Add, and PPM.

  • Analyze
  • Lean Six Sigma
  • Performance Excellence
Process Management Assessment Tool

This Process Management Assessment Tool is designed to give a structure to managing and monitoring your core business processes. Use this form with your process owners and operational managers to rate your daily process management on seven key elements: customer insight, process understanding, process owner, measures, acting on variation, standardization and reviews.

  • Control
  • Strategy Execution
  • Lean Six Sigma
  • Performance Excellence
Product Family Relationship Matrix

The Product Family Relationship Matrix is used to identify and group product families based on process steps.

  • Lean
  • Performance Excellence
Project Deliverables Tracker

Tracking project deliverables is an important way to ensure a Lean Six Sigma project is on target. This worksheet lists the deliverables for the Define, Measure, Analyze, Improve and Control phases of a Lean Six Sigma project. This document can help manage multiple projects to better track progress and address potential issues with projects that are not moving forward.

  • Analyze
  • Control
  • Define
  • Improve
  • Measure
  • Recognize
  • Lean Six Sigma
  • Performance Excellence
Project Transition Action Plan (PTAP)

The Project Transition Action Plan (PTAP) defines who is responsible for driving a Lean Six Sigma project after completion. It includes the tasks that need to be completed and who owns those tasks. This template can be used to sustain any Lean Six Sigma project.

  • Control
  • Lean Six Sigma
  • Performance Excellence
  • Change Management